Reducing Test Time

Test time is the duration of executing a testing sequence.

Cycle time is a duration that includes test time, material handling time, and all before and after activities necessary to execute a test sequence.

Logical Inferences & Experience

  1. Cycle time is equal to or greater than test time
  2. Production leaders are interested in cycle time. However improving test time improves cycle time.
  3. Understand whether "test time" as a percentage of "cycle time" is significant; if the percentage is greater than 33.33%, it's significant.
  4. When "test time" as a % of "cycle time" is (a) significant and (b) easier to improve on an ATE, then improve test time first. It's productive to resolve what you can immediately control (test hw/sw). Otherwise, focus improvements on overall cycle time.
  5. Understand the tolerances of both "test time" and "cycle time". Reducing the "average test/cycle time" is noticeably beneficial, when the tolerance are are a fraction of the "average test/cycle time". Otherwise, wide time tolerances can mask gains.
  6. When tolerance are wide, first focus on tightening test time variation.
  7. There can be a trade off between test times and the "false-failure-rate". Improve one and the other can sometimes degrade.
  8. Know the floor-test-time-function of products tested, independent of the test systems. A high performance test system operates closer to the floor-test-time-function.

Our engineers know what matters in determining high impact-optimal effort options. When you need to reduce test time fast, to increase throughput, you want test engineering experts who can quickly deliver results.

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